— OEM ODM-SINCE 1995
Ternary Lithium Battery Recycling Plant
Our Industrial Ternary Lithium Battery Recycling Plant utilizes an advanced eco-friendly hydrometallurgical and mechanical process to discharge, It achieves a ≥ 98% recovery rate for Black Mass and purifies battery-grade Cobalt, Nickel, and Lithium salts with zero direct wastewater discharge.
Raw Materials:Steel-cased cells (NCM/NCA), pouch cells, mobile phone batteries, anodes, cathodes
Final Products: Metals such as nickel, cobalt, manganese, and lithium
Main Part: Lithium battery crushing and sorting system, acid leaching system, precious metal refining system, wastewater treatment system, etc.
Product Description
Our comprehensive ternary lithium battery recycling line is designed to help you safely process spent ternary batteries and extract high-value metals such as nickel, cobalt, manganese, and lithium..Our Industrial Ternary Lithium Battery Recycling Plant utilizes an advanced eco-friendly hydrometallurgical and mechanical process to discharge, crush, and separate spent LNMC/NCA batteries. It achieves a ≥ 98% recovery rate for Black Mass and purifies battery-grade Cobalt, Nickel, and Lithium salts with zero direct wastewater discharge.
What Is A Ternary Lithium Battery?
A ternary lithium-ion battery refers to a lithium-ion battery that uses a transition metal oxide composed of nickel, cobalt, and manganese as the cathode material.
The full name is ternary polymer lithium battery. Its internal structure primarily consists of core components such as the cathode, anode, electrolyte, separator, and current collector, with the cathode material containing the three key elements of nickel, cobalt, and manganese (or aluminum).
Main Components and Proportions of Ternary Lithium-Ion Batteries (Excluding Electrolyte)
| Battery Type | Main Components | Theoretical Proportions |
|---|---|---|
| Cathode Material | ||
| Lithium Nickel Cobalt Manganese Oxide (NCM) | 40% | |
| Aluminum Foil | 7.4% | |
| Anode Material | Graphite | 29.5% |
| Copper Foil | 12.6 | |
| Separator | PP/PE Film | 2.6% |
| Casing | Steel Components | 3.7% |
| Aluminum Laminated Film | 4.2% |
Raw Materials
Final Products
Cobalt sulfate (CoSO₄), Nickel sulfate (NiSO₄), Manganese sulfate (MnSO₄), Lithium carbonate (Li₂CO₃)
| Name | Recovery Rate |
| Lithium Carbonate | ＞90% |
| Manganese Sulfate | ＞95% |
| Cobalt Sulfate | ＞98% |
| Nickel Sulfate | ＞98% |
Ternary Lithium Battery Recycling Process
Ternary Lithium Battery Pretreatment
Lithium-ion batteries are primarily composed of the battery casing, cathode, anode, electrolyte, separator, and current collector. The components are complex. To safely and efficiently recover ternary cathode materials from spent lithium-ion batteries, pretreatment steps such as complete discharge, dismantling, and separation are generally required before processing retired lithium-ion batteries.
Hydrometallurgical Process
Ternary lithium battery black mass is rich in valuable metals such as lithium, cobalt, nickel, and manganese. Hydrometallurgical recovery processes are typically adopted, primarily including the following steps: pretreatment of spent ternary lithium battery black mass, slurrying, acid leaching, extraction of various metals, electrowinning, concentration and evaporation, centrifugal drying and packaging, and lithium recovery.
Lead-Acid Battery Recycling Plant Advantages
we are a lithium battery recycling plant and machine manufacturer. Our independently developed ternary lithium battery recycling line utilizes mechanical separation and hydrometallurgical recovery processes to maximize your return on investment.
High Metal Recovery Rates: Our multi-stage extraction technology is designed to achieve the highest recovery rates. Cobalt and nickel extraction efficiencies reach up to 99.5%, chemical conversion rates during acid leaching are as high as 99%, and copper extraction efficiency is up to 95%.
Multi-Metal Extraction: Unlike basic crushing operations, our hydrometallurgical black mass recovery process is capable of reclaiming all valuable metals. From copper electrowinning to the targeted extraction of manganese, cobalt, nickel, and high-purity lithium, we handle it all.
Scalable Custom Solutions: Whether you are looking to operate a 500 kg/h lithium battery recycling plant or require a 5 ton/h lithium battery black mass hydrometallurgical recycling line, we tailor the layout plan to meet your specific plant dimensions and budget constraints.
Environmentally Friendly Operation: The electrolytic cell design of our wet-metallurgical recycling facility for ternary lithium battery black mass eliminates acid mist emissions during the copper, cobalt, and nickel deposition cycles, ensuring compliance with stringent global environmental standards.
Technical Parameters
If you have other requrement and want to know more details, please contact us.
| Model | Capacity (T/day) | Power/kw | Space Size(m²) |
| TLB-50 | 50 | 300 | 2000 |
| TLB-100 | 100 | 500 | 3000 |
| TLB-300 | 300 | 800 | 6000 |
| TLB-500 | 500 | 1000 | 15000 |
| TLB-1000 | 1000 | 1500 | 20000 |
Note:
1. Working voltage:380±10V(415V ,440V also can be custom);
2. The parameters and configurations above are for reference only. We can provide customized solutions and related lithium battery recycling machines based on different requirements. Please feel free to contact us anytime to discuss your specific needs.
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