we are a lithium battery recycling plant and machine manufacturer.

— OEM ODM-SINCE 1995

LFP-Battery Recycling Plant

LFP-Battery Recycling Plant utilizes hydrometallurgical processes to recover high-purity lithium carbonate, iron phosphate, and other products.

Raw Materials:Lithium Iron Phosphate Battery
Final Products: LFP Positive and Negative Electrode Slurry, LFP battery black mass, LFP electrode black mass, Carbon black, Iron phosphate, Lithium carbonate,Aluminum hydroxide
Main Part: Crushers, lithium-ion battery recycling production lines, precious metal refining equipment, etc.

Product Description

Advancements in technology and the evolution of the times have driven a surge in the use of lithium-ion batteries. As these batteries reach the end of their service life, the need for efficient recycling methods has become more urgent than ever. Our proprietary hydrometallurgical recycling plants for lithium iron phosphate (LFP) batteries are specifically designed to recover key elements—such as aluminum, iron, and lithium—from spent LFP batteries. We understand the challenges you face and can maximize your recovery rates, product purity, and operational efficiency, providing tailored systems to help you overcome these obstacles and optimize your profitability.

Chemical Composition of LFP Battery Black Mass

Battery SourceBlack MassLiFePCuAlC
LiFe Battery BM100%2.74%21.3%13.4%2.8%1.04%32.06%
Not: This testing report is for Reference, if you have any testing report of the black mass, please share us.

Input: LFP battery black mass, spent LFP batteries, LFP black slurry, LFP electrode cathode/anode slurry.

Key components: Phosphorus (P), lithium (Li), copper (Cu), iron (Fe), carbon (C), aluminum (Al).

Output: High-purity lithium carbonate, iron phosphate, carbon black amd aluminum hydroxide.

LFP-Battery Recycling Value

LFP Battery Recycling Cost Analysis (per tonne of spent batteries):
Recycling cost: Approx. 8,500 RMB (1,190 USD)
Recovery value: Approx. 9,000 RMB (1,260 USD)
Profit margin: 5%–10%
Cost breakdown: Dismantling (2,000 RMB), hydrometallurgical lithium extraction (3,000 RMB), environmental compliance (1,500 RMB).

Raw Materials

Electric vehicles, grid-scale and commercial energy storage, light transportation, industrial forklifts and power tools.

Final Products

LFP Positive and Negative Electrode Slurry, LFP battery black mass, LFP electrode black mass, Carbon black, Iron phosphate, Lithium carbonate,Aluminum hydroxide.

LFP-Battery Hydrometallurgy Recycling Process

1. Pretreatment: Discharge, dismantle, crush, and sort spent LFP batteries. Recycle plastics and iron casings from dismantled components. Separate cathode materials (e.g., aluminum foil, binders, separators) via magnetic sorting to obtain phosphate iron lithium (LFP) cathode powder.

2. Leaching: Dissolve valuable metals (Li, Fe, P, etc.) from the black powder into a liquid phase using acidic/alkaline solutions.

3. Purification & Impurity Removal: Remove impurities (Fe, Al, Ca, Mg, etc.) from the leachate to ensure lithium purity.

4. Lithium Precipitation: Precipitate lithium salts (e.g., lithium carbonate) from the purified solution.

5. Concentration & Crystallization: Concentrate and crystallize the solution to recover cobalt/nickel salts (if present) and further refine lithium salts or byproducts.

Lead-Acid Battery Recycling Plant Advantages

  • Simplified hydrometallurgical process suitable for industrial-scale production.
  • Proven technology with high metal recovery rates and product purity.
  • Flexible and easily controllable process parameters.
  • Low energy consumption and minimal environmental pollution.
  • Cost-effective, high-profit solution with efficient eco-friendly performance.
  • Enables targeted recovery of specific metals from battery waste.

Technical Parameters

If you have other requrement and want to know more details, please contact us.

ModelCapacity (T/day)Power/kwSpace Size(m²)
LBE-10001000340≈2300
LBE-20002000430≈3300
LBE-50005000580≈4300
LBE-1000010000820≈6000
LBE-20000200001123≈8600

Note:

1. Working voltage:380±10V(415V ,440V also can be custom);

2. The parameters and configurations above are for reference only. We can provide customized solutions and related lithium battery recycling machines based on different requirements. Please feel free to contact us anytime to discuss your specific needs.

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